|
This
article deals with the correct scientific way to
cut blocks of stone, to obtain optimum results,
and minimize wastage.
Direction
of a cut:
The
direction of a cut heavily affects the strength,
weathering performance, wearing characteristics,
and appearance of the finished product. Fabricators
strive to take advantage of the strongest grain
orientation, to produce the best performing product.
Grain alignment, presence of rift planes (faults),
joints, distribution of accessory minerals (when
present), and intended use are all critical considerations.
If the block is not consistently permeable, it should
be cut so that on installation, its least permeable
face is exposed to the weather or wearing side.
Certain
commercial marble blocks may be sawn parallel or
perpendicular to the bedding plane of the parent
rock. A cut perpendicular (across-the-bedding plane)
is called a "Vein cut". A cut parallel (or with-the-bed),
is called a "F1euri cut". Some marbles will display
a pleasing finish only when sawed in one direction
while others may be sawn in either direction to
provide two distinct finishes. In any case, the
name of the marble will often include the terms
"Vein" or "F1euri" in their product name. An example
would be "Tetto Vein" and "Tetto Fleuri" as illustrated.
Veneer
Patterns:
Certain marbles may be arranged to achieve specific
patterns. Such patterns require selectivity from
the quarry to installer and this increases the overall
costs of a project, but provide stunning visual
affects. The apparent size of a room, hall, etc.,
may be increase or decrease when selecting marbles
with distinct veining patterns. (see figure 2)
Blend
Pattern:
Tiles or panels of the same variety of marble, but
not necessarily all from the same block, are arranged
at random and when no other patters is specified
or possible.
Side
Slip Pattern:
Panels or tiles are placed side by side to give
a repetitive pattern in the horizontal perspective.
End
Slip Pattern Panels:
Panels from the same quarry block are placed end
to end in sequence to give a repetitive pattern
in the vertical perspective. Matching panels and
tiles is an art. It is almost impossible to achieve
perfect matching throughout a design because of
the portion of marble block lost during the sawing
process and due to the shifting of veining within
the bedrock being quarried. The quarry block here
and on the previous page is depicted as being removed
from rock bed at an angle to the bedding plane.
The panel removed from such a block therefore would
be quite suited to demonstrate a Diamond Match Pattern.
End
Match Pattern:
The adjoining faces of panel 1 & 2 are finished. Panel 2 is then
inverted above panel 1 to achieve this pattern.
Book
Match Pattern:
The adjoining faces of panels 1 & 2 are finished.
Panel 2 is placed next to panel 1 as the pages of
a book lay open.
Quarter
of Diamond Match Pattern:
Panels 1 & 2 are book matched. The next two
Panels cut (3 & 4) are also book matched then
inverted over the top of panels 1 &2.
Vein
cuts of commercial stone with distinct, directional
veining can be matched to alter the perspective
and proportions of interior installations. Ceilings
can be visually raised or lowered and walls can
be distanced or elongated. This is achieved by careful
selection and matching of these marbles. To match
veining patterns for final installation, the fabricator
generally uses the slabs faces sharing the same
cut to create a match, as illustrated in figure
(I) "Best matching faces". Blocks may be tilted
and cut obliquely, to facilitate matching of the
veining patterns as illustrated on the previous
page. Though matching can be very exact, perfection
is not always practicable, due to marble lost in
the finishing processes, and the natural shifting
of the veins within the blockhead.
The
Fleuri cut, which provides an attractive mottled
appearance on the finished face, can be very decorative.
But due to the nature of the mottled look, such
stones can only be blended, not matched. The blending
or matching of tiles is not as common as veneers.
Generally tiles from one source tend to be blended
randomly. But there are marbles in which a designer
may take advantage of certain features. This is
a matter of taste, costs, and availability of sufficient
tiles with the feature(s) desired. Such features
such as color, flowage patterns, direction or bifurcating
veining, streaking, waves, shading, etc., lend themselves
to be used, with or without other tiles, to create
exceptional and stunning visual artistry.
|