
Pansep™
mesh development
Here
we compare the specially developed and patented mesh for
the Pansep screen, with prior technology. Standard mesh
from Pansep provide very high open areas and accurate
apertures and cut points from 50 - 2,000 micron. We'll
gladly develop special meshes for your particular application.

1985 LINEAR SCREEN
Conventional Polyester cloth.
Problem open area & damage.
Apertures are not accurate.
Limited to 400 micron. |
1988 STEEL RODS/POLYESTER
Much higher open area.
Inflexibility caused creasing.
Failure expensive.
Limited to 150 micron. |
1998 PANSEP SCREEN
Slotted and crimped.
Tensioned steel mesh.
High open area (>40%)
50-2000 micron. |
1989 STEEL CABLE/POLYESTER
Good drainage and flexible.
Failure limited belt life.
Very Expensive.
Limited to 150 micron |
P a n s e p particle
screening technology

Patented new wet screening
technology for gold, coal, platinum, copper, magnetite,
iron ore, limestone, food processing, water treatment,
industrial minerals, etc.
View Pansep installations at Mintek (Mini), Impala Platinum
and Optimum Coal

Patented
screening cycle
The
PANSEP™ moves a series of patented pneumatically tensioned
industrial mesh screen panels around in a circular motion
without bending the mesh.

Two
screenings in one cycle:
A.
TOP SCREENING PASS
1. First feed
Slurry
is distributed evenly and gently onto moving deck
of pans which have been previously washed and de-gritted.
Feeds on the top and bottom run, double capacity and make
the Pansep self-cleaning. Unique feed design ensures
even distribution of slurry.
Five
patents cover:
1. Principle of operation
2. Drive system
3. Mesh tensioning
4. Slotted mesh screens
5. Spray bars |
2. First screening
While
moving, patented pneumatically tensioned mesh panels screen
slurry at designed cut point. Undersize falls through,
oversize stays on top of mesh. The patented screening
method uses specially designed slotted meshes with high
(+40%) open area. Screening is assisted by using special,
patented spray bars.
The spray water is used to maximize undersize solids
recovery and to minimize misplaced undersize solids in
the oversize discharge. The water is also used for fluidization
of the solids on the mesh.
3. First oversize discharge
After screening, oversize is discharged and
sprayed off the panel into a special chute. (For dry discharge
air knives are used.)
4. First cleaning
After discharging oversize, each screen panel
is rinsed of all particles using special patented spray
bars that spray from the inside out (reverse direction
of slurry feed.) Rinsed, clean panels rotate
around and are again presented to incoming slurry ...
the Pansep's second screening starts.
Pilot
plants are available for test work:
1 meter high x 1 meter wide x 2.3 meters long |
B.
BOTTOM SCREENING PASS
Slurry is fed to the bottom feed box which distributes
the slurry onto the bottom moving deck of pans. The screen
area that was previously on the bottom side of the pans
in the top side screen pass, now becomes the screen area
in the bottom side screen pass. The undersize cut of slurry
drains through the mesh. The oversize cut is retained
on the mesh and then discharged into the bottom pass oversize
chute located on the inside of the Pansep screen. After
discharge and cleaning with spray bars, the inter-linked
pans rotate around.
Rinsed,
clean panels rotate around and are again presented to
incoming slurry ...
the Pansep's cycle of 2 screening passes starts again.
UNIQUE
FEATURES
Self-cleaning
Panseps are self-cleaning because it screens
in both directions and uses cleaning spray bars to wash
any residual oversize off - before screening again.
Patented
Mesh
All meshes are 316 stainless steel and slotted
to allow higher screening open area (+40%) and fast
drainage. Slotted mesh results in far less pegging and
blinding. Accurate screen mesh apertures are guaranteed.
Thicker wires can be used to prevent abrasion and damage.
All meshes are pneumatically tensioned in all directions
through a patented design, preventing creasing and increasing
mesh life three-fold.
High
throughput
Slotted mesh with high mesh open area, combined with
the Pansep's unique way of feeding slurry onto a moving
"train" of mesh panels, results in very high throughputs.
Positive
screening
The Pansep's design virtually guarantees that no oversize
particles are misplaced into the undersize.
Spray
bars
Screening
is assisted by using special, patented spray bars.
Patented design can introduce water straight
up from underneath or diagonally down onto the mesh.
The spray water is used to maximize undersize solids
recovery and to minimize misplaced undersize solids
in the oversize discharge. When spraying upward, the
water is used for fluidization of the solids on the
mesh.
Low
power consumption
No vibration, combined with the special drive system
make for extremely low power requirements. (A 9m² production
Pansep can be rotated by hand.) Panseps are exceptionally
economical and efficient.
Low
maintenance
Patented drive systems result in virtually
maintenance-free operation. All meshes are pneumatically
tensioned in all directions through a patented design,
preventing creasing and increasing mesh life three-fold.
Small footprint
Dual feed decks (upper and lower) result in exceptionally
small footprint - less than half of the equivalent vibratory
screen.
BENEFITS
Increase
your revenue with all these benefits. Following are just
a few of the benefits a Pansep offers:
-
Self-cleaning
because of screening in both directions and
cleaning spray bars
-
Improved
processing downstream
-
Improved
flotation efficiency
-
Reduced
regrinding / over-grinding
-
Reduced
recirculating loads
-
Increased
mill throughput
-
Reduced
cost per ton milled
-
Reduced
valuable material lockup
-
Slotted
mesh greatly improves capacity
|
-
Slotted
mesh results in far less pegging and blinding
-
Accurate
screen apertures
-
High
open area: +40%
-
Economical
and efficient
-
No
vibration and noise
-
Low
maintenance
-
No
tracking units or rollers
-
Low
power consumption
-
Double
screening area
-
Variable
mesh tension
-
Compact
design
|

