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Deposits
The
sandstone deposits are found mainly in Rajasthan
- the only place in India with extensive deposits. The districts of Karauli, Dholpur
and Bharatpur on the east, Kota, Bundi, Bhilwara
and Chittorgarh on the south, and Nagaur and Jodhpur
on the west of Jaipur are the most promising ones.
The extension of deposits can be seen on the map.
Shivpuri and Lalitpur in Madhya Pradesh also have
some deposits of sandstone. Lemon Tint Mint and
Lalitpur Yellow are being exported in different
sizes and thicknesses.
No
assessment of these deposits has been done as it
is a minor mineral. Small leases have been allotted
from time to time by the Directorate of Mines &
Geology. The dead rent per hectare is levied on
an annual basis. A royalty of Rs. 30 per tonne has
to be paid. Both dead rent and royalty are collected
by the Directorate of Mines & Geology.
Quarrying
Mechanisation
in the quarries has not been done as the leases
are small. There is a lot of over burden and the
deposits are not operated by rich people. Simple
methods of quarrying are used to remove the over
burden and to take out the stone slab. Finally,
these are taken to a factory for processing.
Not
even one company has used excavators for removal
of the over burden and opening the quarry. Since
the size of slab extracted does not exceed 2x1 m,
manual splitting at the quarry site is normally
done. The loading in the truck is also manual.
Looking
to the potential which this industry has, some of
the big businessmen have also entered into quarrying
of sandstones in Rajasthan. One company in Dholpur
has 16 square km of lease. They were the pioneers
in quarrying and subsequent processing of sandstone.
The area near Dholpur and Karauli is boarding a
river Chambal which was also famous for dacoits.
Therefore, big businessmen in the vicinity refrained
from entering in this business. However, the exporters
in Jaipur, Deoli, Kund, New Delhi and Mumbai purchase
these stones from small quarry owners and export
in natural or processed form.
Processing
So
far hand dressed sandstone slabs and tiles in different
thickness and colours have been exported. The overseas
buyers also demand machine cut tiles. Simple edge
cutting machines with single and double cutters
have been used near the deposits or even in the
processing centres where the exporters have their
own factories. During the last two years the trend
had been to calibrate these tiles in thickness of
10 or 12 mm with one side natural and the other
calibrated. Two companies have been manufacturing
calibrating and polishing plants. Calibration units
are located at Kund, Deoli, New Delhi and Jaipur.
These units have been used for calibrating slates,
sandstones, quartzites and limestones. Four units
have polishing lines for 30x30x1 and 40x40x1 cm
tiles. Some traditional machines for calibration
have also been developed recently, they are very
cheap and are mostly used for reducing the thickness
of tiles. Some of the exporters finally calibrate
on sophisticated but expensive machines while thickness
reduction is done on traditional calibrating machines.
For
the last one year polished, chamfered and calibrated
tiles in size of 30x30x1 cm, 40x40x1,2 cm are being
processed and exported to U.S.A. and Europe. Pink,
beige and red sandstones have been used for such
polished and calibrated tiles.
The
value addition is considerable with polished and
calibrated tiles. While rough Agra Red tiles in
size of 30x30x1,5 or 2,5 cm are exported at US$
7,50 per square metre, the polished and calibrated
tiles in 30x30x1 cm are usually exported at around
US$ 18 per square metre.
Domestic
market
Red
sandstone was first promoted for monuments and commercial
buildings specially in New Delhi. Rashtrapathi Bhawan,
North Block, South Block, Supreme Court of India,
India Gate, Parliament House, etc., all of them
popular tourist landmarks, are some of the known
applications of red and beige sandstones. Looking
to the beautiful look it provided, some of the architects
in New Delhi started using sandstone for cladding
in residential houses, commercial buildings and
hotels. Sandstone honed tiles and dressed stones
became popular for exterior applications. This trend
was followed by architects in Jaipur and Jodhpur.
While bigger pieces have been used for special applications,
the waste material of cut to size and dressed stones
is sold in the form of strips, tiles, etc. It was
another way of using waste material from the quarries.
Sandstone
tiles in varying thickness of 20 to 30 mm have been
extensively used in exterior cladding and garden
pathways.
The
demand for sandstone slabs and tiles as well as
veneering stones has also been increasing every
day. The main advantage of using these stones has
been negligible maintenance. The consumption of
sandstone has been increasing and different applications
in different designs are being made.
Exports
Natural cleft sandstone in size of 90x60 cm, 60x60
cm, 50x40 cm and 30x30 cm in different thickness
is also becoming popular overseas. Honed, polished
and calibrated varieties in size of 30x30x1 cm and
40x40x1cm are being exported.
For
exterior flooring of driveways, pedestrian paths,
garden paths, Agra Red sandstone in the size of
90x60cm or 60x60 cm in thickness from 20 to 35 mm
is being regularly exported. Because of it bright
red colour it achieved prominence. Many architects
prefer red granite polished slabs and tiles in exterior
cladding in the Far East. Because of the recession
and fluctuations in exchange rate, many architects
in the Far East starting looking for cheaper stones
in red colour. Red sandstone was an alternative
to such cladding. Some of the known countries where
pink, beige and red sandstone finds its application
are Korea, Australia, Hong Kong, Singapore and China.
So
far granite cobbles in assorted size and colour
have been exported for pavements and street pathways.
For almost three years sandstone cobbles in size
of 14x14x7 cm and 14x14x8 cm in blue and brown colours
are being used in Germany and Belgium. Some of the
architects in Belgium and Germany have found this
fine grained blue sandstone suitable for paving
roads and pathways. The main advantage lies in the
fact that one surface is almost even which provides
a smooth floor after laying. Demand for such cobble
stones is increasing.
The demand for sandstone tiles is picking up and it
is hoped that in the early years of the next millennium
the export of natural and calibrated as well as
polished and calibrated tiles shall increase in
geometric progression.
For
exterior veneering sandstone strips and hand-dressed
pieces have not found much of a market abroad up
to now. It is hoped that after proper marketing
it would be possible to export these stones as well
for exterior cladding in a sizeable quantity.
Present
applications
In
India sandstone is extensively used in residential
houses, office buildings, commercial complexes,
hotels, restaurants and special monuments. Artefacts
made of stone - screens, fountains, pedestals, columns,
arches, balusters, railings - have become popular.
The present trend is to make these stone carvings
in the best possible manner with man and machines.
The recent example of the use of sandstone screens
and columns was the renovation of Leela Palace Goa
Resort in Goa, where the American architect decided
to remove the existing granite/marble columns and
decor and replace it with sandstone.
Items made of sandstone have extensively been promoted
by architects in Bahrain, Saudi Arabia and U.S.A.
In the entire Middle East - Oman, Bahrain, UAE,
Saudi Arabia and Kuwait - architects have used sandstone
carved materials in residential villas. Even the
architects from U.S.A. who are constructing villas
in Saudi Arabia have used sandstone carvings. Some
architects from Riyadh are very much fascinated
with Indian sandstone architecture. In their each
and every new creation, some stone carvings are
used for their clients. They want century old stone
art to be revived today.
The
future
It
is only skill which produces best artefacts. Small
tools have been used these days so as to reduce
the manual labour. However, for making large number
of pieces, mechanisation to some extend is required.
The whole industry is in the hands of small artisans
with hardly any investment capabilities. A small
Design-cum-Development Centre, some machines to
provide assistance and a set of hand-tools would
go a long way in reviving this traditional art,
which is not only to create value addition, but
also generates employment and earns foreign exchange
for the country. While 60x60 cm stone slabs are
exported at US$ 10 per square meter, a stone screen
in the same size is sold at US$ 80 per square meter.
Proper
interaction of foreign architects with Indian companies
can help a great deal in achieving this objective.
The time has come when a complete project can be
made in India and given to the client in its preferred
shape and form. This would provide a lot of value
addition and would also help in reviving the talent
of artisans in a significant manner.
K.
Vikram
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